FMCG bottling line

Packaging System

FMCG Bottling Line

Automated filling, capping, labeling, and case packing for liquid products at high throughput.

Speed

50–200 bottles/min

Industries

FMCG, Pharma, Food & Bev

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System Overview

High-Speed Liquid Packaging

The FMCG Bottling Line is a fully integrated packaging system designed for high-volume liquid product filling — from beverage and pharmaceutical to personal care and chemical applications.

It combines precision volumetric or gravimetric filling with integrated capping, labeling, inspection, and end-of-line case packing to deliver finished goods ready for distribution.

Ideal for producers scaling from semi-automatic to fully automated high-speed lines with minimal changeover downtime.

Who This Is For

  • Beverage producers expanding bottling capacity
  • Pharmaceutical liquid packagers
  • Cosmetics and personal care manufacturers
  • Chemical and agrochemical liquid bottlers

Process Pipeline

How the System Works

Step 01

Empty Bottles

Depalletizing, rinsing, and air cleaning.

Step 02

Filling

Volumetric or gravimetric precision fill.

Step 03

Capping

Screw, press, or crimp cap application.

Step 04

Labeling

Wrap-around, front-back, or sleeve labels.

Step 05

Inspection

Vision check for fill level, cap, and label.

Step 06

Case Packing

Cartoning, shrink wrapping, and palletizing.

Components

System Components

01

Filling Machine

Rotary or linear filling with volumetric piston or flow meter dosing. Handles free-flowing to viscous liquids with ±0.5% accuracy.

50–200 bottles/min

02

Capping System

Automatic cap sorting, placement, and torque application. Compatible with screw, press, ROPP, and trigger caps.

Up to 200 caps/min

03

Labeling Machine

Pressure-sensitive, cold-glue, or shrink-sleeve labeling with print inspection and reject station.

Up to 300 labels/min

04

End-of-Line Packaging

Case erector, packing, sealing, and palletizing with stretch wrapping and barcode integration.

Up to 20 pallets/hr

Outcomes

Operational Benefits

Higher Throughput

Automated line coordination eliminates bottlenecks between stations.

Fast Changeover

Tool-less change parts and recipe recall reduce format switch time.

Quality Assurance

Inline vision inspection catches defects before they leave the line.

Labor Reduction

End-to-end automation reduces line staffing to monitoring roles.

Request Full System Integration

Get a comprehensive proposal including system architecture, equipment list, installation timeline, and budget estimate.

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