Case Study
Packaging Line Automation
Overview
Project Overview
Cligues was engaged to engineer and deploy an integrated industrial system tailored to the client's operational, production, and technical requirements.
The Problem
Challenge
The client required a technically sound solution to address operational inefficiencies, production bottlenecks, capacity limitations, and compliance concerns within their process environment. Manual filling and capping operations were creating severe bottlenecks, with inconsistent fill volumes across SKUs and high defect rates escaping to market.
Our Response
Solution
We designed and implemented a tailored engineered system integrating the required equipment, process flow, automation logic, and support infrastructure. A servo-driven filling, capping, and labeling line was deployed with integrated vision inspection, automatic rejection, and real-time production monitoring.
How We Did It
Engineering Approach
Line Design
Engineered line layout with optimal station spacing, conveyor speeds, and buffer zones to eliminate bottlenecks between filling, capping, and labeling.
Servo Control
Implemented servo-driven filling nozzles with individual volume control and automatic tare compensation for each container.
Vision Integration
Deployed camera-based inspection for fill level, cap placement, label position, and code readability with automatic rejection routing.
Changeover Support
Designed quick-change tooling and recipe-driven HMI screens reducing SKU changeover time from 45 minutes to under 10 minutes.
Results
Outcome
The deployed solution improved production efficiency, operational reliability, workflow integration, and long-term scalability.
2x
Line Speed
±1%
Fill Accuracy
Near Zero
Defect Escape
10 min
Changeover Time
Visuals
Project Gallery
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Related Solutions
FMCG Bottling Line
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